How to repair a broken buckle of the hip belt.

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Introduction

If your buckle is broken, it can easily be replaced. We’ll show you how to do it in just a few simple steps.

Some buckles can be easily threaded in and out. You can find instructions for this repair here on the deuter website under the DIY tutorial videos.

However, other buckles require sewing – how exactly that works is explained in this guide.

You can get a replacement deuter buckle on our website for backpack spare parts. If the buckle you need isn’t available or if you have any further questions, our customer service is always happy to help.

You can also send your backpack to deuter for repair. You can register the repair using our contact form.

Safety Instructions and Disclaimer

Please review deuter’s safety instructions and disclaimer before using this repair guide. The guides on iFixit are for informational purposes only, and using them is at your own risk. Be sure to follow all applicable safety precautions carefully, and seek professional advice if in doubt. deuter accepts no liability for any damage, loss, or injury resulting from the use of the described repair methods.

What you need

Step 1 Determining the correct buckle size

To determine the correct buckle size, measure the webbing with a measuring tape. For example, if the webbing has a width of 25 mm, you will also need a buckle that matches this size.

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Step 2

Carefully unpick the seam on the webbing using the tool of your choice.
Here: Unpicking with a seam ripper.

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Step 3

Remove the thread remnants.

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Step 4

Thread the new buckle onto the webbing.
Fold the end of the webbing over before sewing it in place.

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Step 5

Sew along the folded edge of the webbing.
As shown in the video, sew back and forth at least twice.

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Step 6

Briefly burn the end of the webbing to prevent it from fraying later. Lightly press the melted edge with a non-flammable object (e.g., with pliers).
Caution: Direct contact with the flame or overheated material can cause burns to the skin.
Always keep the lighter moving and do not hold it in one place for too long to avoid overheating, burning, or excessive melting of the material. Move the lighter parallel to the edge of the material.
See: Additional safety instructions for burning fabric edges.